Volvo Generator Set

Volvo Generator Set

The Volvo Generator Set is an integrated power generation system utilizing original Volvo Penta electronic diesel engines coupled with industrial-grade brushless alternators and digital microprocessor controllers. Designed for continuous load capability and rapid transient response.
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Description
Technical Parameters

The Volvo Generator Set is an integrated power generation system utilizing original Volvo Penta electronic diesel engines coupled with industrial-grade brushless alternators and digital microprocessor controllers. Designed for continuous load capability and rapid transient response.

 

Core Mechanical & Electrical Features

 

Genuine Volvo Power Core: High transient load acceptance, zero performance drop under sudden load changes, extreme cold-start capability, and compact high power density.

 

Structural Integration: Heavy-duty steel base frame with built-in anti-vibration dampers, integrated lifting lugs, and built-in fuel tank with leakage protection.

 

Thermal Management: 50°C ambient tropical radiator with protective guards for high-temperature and high-altitude continuous operation.

 

Electrical Safety: 3-pole/4-pole MCCB main circuit breaker, terminal connection busbars, dedicated protective grounding, and exterior emergency stop button.

 

Recommended Power Ranges & Applications

 

Power Range

Typical Applications

85–200kVA

Commercial buildings, telecom sites

250–500kVA

Hospitals, manufacturing facilities

600–800kVA

Data centers, large industrial plants

 

Technical Specifications (Sample Models)

 

Model No.

Standby Power

Prime Power

Engine Model

Voltage

Frequency

Configuration

V100

100kVA

90kVA

TAD531GE

230/400V

50Hz

Silent / Open

V300

300kVA

270kVA

TAD753GE

230/400V

50Hz

Silent / Trailer

V600

600kVA

540kVA

TAD1642GE

400/690V

50Hz

Containerized

V800

800kVA

720kVA

TAD1643GE

400/690V

50Hz

Containerized

 

Enclosure & Mounting Configurations

 

Open Frame Type: Designed for indoor plant rooms with 360-degree maintenance access.

 

Silent Canopy: Weatherproof galvannealed steel canopy with fire-retardant soundproofing foam, limiting noise to 68–75 dB(A) at 7 meters.

 

Mobile Trailer Mounted: Dual- or quad-axle chassis with mechanical/hydraulic braking, adjustable tow bar, traffic signals, and stabilization outriggers.

 

Containerized Unit: 20ft/40ft ISO sea container with external fueling ports, internal lighting, and motorized air louvers.

 

Automation, Parallel System & Monitoring

 

Automatic Mains Failure (AMF): Interfaces with Automatic Transfer Switches (ATS) for dynamic power switching during main grid failure.

 

Multi-Genset Synchronization: Microprocessor controllers configured for auto load sharing, peak shaving, and parallel busbar operation (up to 32 units).

 

Remote Telemetry: RS485 / CANbus communication ports supporting Modbus protocol, enabling SNMP, Ethernet, or GSM-based remote monitoring and fault reporting.

 

Factory Acceptance Testing (FAT) Protocol

 

Visual & Mechanical Inspection: Every bolt is torque-checked to factory specs, engine-alternator shafts are laser-aligned to prevent vibration damage, liquid lines are pressure-tested for zero leaks, and wire harnesses are tightly routed and insulated to prevent short circuits.

 

Electrical Protection Verification: Every safety circuit-including low oil pressure, high coolant temperature, over/under speed, and overcurrent-is simulated and tested to ensure the system automatically trips and shuts down before engine damage occurs.

 

Step-Load Testing: The generator undergoes full load-bank testing at 0%, 25%, 50%, 75%, 100%, and 110% overload conditions to confirm voltage stability stays within ±0.5% and exhaust temperatures remain safe under maximum load.

 

Documentation: A complete compliance package-including a pass-certified Factory Test Report and a verified Engine Serial Number Certificate-is generated and packed with the unit for smooth customs clearance and engineering sign-off.

 

Engineering Documentation & Global Logistics Support

 

Pre-Production Technical Package: CAD dimensional layouts, Single-Line Diagrams (SLD), wiring schematics, fuel curves, noise certificates, and engine origin certificates supplied for engineering sign-off and tender bidding.

 

Transit Protection: Sealed anti-corrosion shrink wrap with industrial desiccants prevents saltwater corrosion during sea freight.

 

Container Loading & Shipping Docs: Units are anchored inside 20GP/40HQ/Flat Rack containers using steel lashings and timber chocks. Delivered with Commercial Invoice, Packing List, Bill of Lading, Test Reports, and Manuals.

 

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FAQ

 

Q: How can I verify that the engine is a genuine Volvo Penta?

A: Every engine block has an official Volvo Penta serial number plate. You can verify this number through the official Volvo Penta global portal or any authorized distributor.

Q: Can the generator controller integrate into an existing BMS or SCADA system?

A: Yes. Controllers include RS485 and CANbus ports supporting standard Modbus RTU/TCP protocols for central SCADA and BMS integration.

Q: What voltage and frequency options can be manufactured?

A: Standard configurations include 50 Hz (380V–415V) and 60 Hz (208V–480V) across 3-phase and 1-phase requirements.

Q: Will the voltage drop during large motor startup?

A: No. Volvo Penta's fast transient response combined with high-performance AVR restricts momentary voltage dips within ISO 8528 G2/G3 limits.

Q: Can you provide CAD drawings and Single-Line Diagrams (SLD) before production?

A: Yes. CAD dimensional layouts, foundation plans, and Single-Line Diagrams are provided for engineering approval prior to production release.

Q: Is every generator set tested under load before dispatch?

A: Yes. 100% of units undergo load-bank testing up to 110% overload. Pass-certified Factory Acceptance Test (FAT) reports are shipped with each unit.

Q: Can multiple Volvo generator sets operate in parallel?

A: Yes. Digital controllers support automatic synchronization, dynamic load-sharing, and parallel operation for up to 32 units.

Q: What noise level does the silent canopy maintain?

A: The soundproof enclosure limits operating noise to 68–75 dB(A) at a distance of 7 meters.

Q: How is the generator protected against corrosion during sea freight?

A: Units are sealed with anti-corrosion shrink wrap and industrial desiccants, then secured inside containers using steel wire lashings and timber chocks.

 

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